Ratty Split Mission.....Custom Interior

Post pics and info of your rides here split windows only

Moderators: warb, Rawdyn, Leroy, byronbus, Tonz Magonz, dmb

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GFresh
DSKer
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LH Inner Panel

Post by GFresh »

Did a little bit more today.

kept ticking away at preparing to get the roof straightened, removed the pop out on the left side and unpicked the inner panel skin, this will make for easier straightening of the skin out of the body and should hold less stress on the roof when I go to straighten it too,

at least that's the plan, :roll:

Just need to run a nice clean cut down near the bottom to remove it, I will have a go at that tomorrow when the neighbours won't mind all the noise.
Attachments
lh-inner-pannel-unpick-3.jpg
lh-inner-pannel-unpick-3.jpg (16.31 KiB) Viewed 3109 times
lh-inner-pannel-unpick-2.jpg
lh-inner-pannel-unpick-2.jpg (22.96 KiB) Viewed 3109 times
lh-inner-panel-unpick1.jpg
lh-inner-panel-unpick1.jpg (27.8 KiB) Viewed 3109 times
This is a good pic that shows just how buckled the inner panel is
This is a good pic that shows just how buckled the inner panel is
lh-inner-panel.jpg (36.36 KiB) Viewed 3109 times
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DSKer
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.

Post by GFresh »

More pics

Few more things to unpick and then I will be ready to straighten the roof
Attachments
lh-inner-panel-out.jpg
lh-inner-panel-out.jpg (37.67 KiB) Viewed 3073 times
lh-inner-panel-removed.jpg
lh-inner-panel-removed.jpg (40.55 KiB) Viewed 3073 times
lh-panel-marked-for-cutting.jpg
lh-panel-marked-for-cutting.jpg (34.72 KiB) Viewed 3073 times
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GFresh
DSKer
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Roof Straightening

Post by GFresh »

Started to get in and straighten the roof today.

It's getting there, a bit more tweeking and then into the dolly work

:D happy days
Attachments
roof-left-hand-side-3.jpg
roof-left-hand-side-3.jpg (48.9 KiB) Viewed 3027 times
roof-left-hand-inside.jpg
roof-left-hand-inside.jpg (29.06 KiB) Viewed 3027 times
roof-left-hand-side-2.jpg
roof-left-hand-side-2.jpg (44.63 KiB) Viewed 3027 times
roof-left-hand-side-1.jpg
roof-left-hand-side-1.jpg (41.59 KiB) Viewed 3027 times
roof-left-hand-side.jpg
roof-left-hand-side.jpg (45.19 KiB) Viewed 3027 times
Here's the before shot just incase you missed it
Here's the before shot just incase you missed it
Left-hand-vent.jpg (43.26 KiB) Viewed 3027 times
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warb
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Post by warb »

nice one, what you putting in the hole, another winda or vents??..
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DSKer
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Post by GFresh »

warb wrote:nice one, what you putting in the hole, another winda or vents??..
Hmmm.... :roll:

What do ya reckon Warb..... maybe a 12 window???

you don't see that every day
leighroy
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roof job

Post by leighroy »

geez mate, gotta be happy with that !! :D startin to think you're in the wrong line of work !!!! :wink:
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kombi1976
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Post by kombi1976 »

Bloody good work, mate!
Cheers & God Bless

'62 Beetle
'62 Panel project
'67 Panel
zeuspig
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Post by zeuspig »

Great work mate, coming along nicely
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DSKer
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inner skin and vent work

Post by GFresh »

Straightened out the LH inner corner skin and the vent is almost done.

I had to seperate all of the vent flutes to get access to straighten them but with the inner skin removed I will have good access to weld the vent back in, the plan is to just measure them up and tack them in nice an even. :wink:

I know you can pick up vents in good nick for pretty cheep but I just wanted to see if it could be done, after all what hapens when there is no more splits left to cut up :cry:

next task is to weld in the vents :D
Attachments
straightened-lh-vent.jpg
straightened-lh-vent.jpg (35.12 KiB) Viewed 2873 times
straight-vent-sections.jpg
straight-vent-sections.jpg (27.69 KiB) Viewed 2873 times
straight-vent.jpg
straight-vent.jpg (32.39 KiB) Viewed 2873 times
bent-vent.jpg
bent-vent.jpg (27 KiB) Viewed 2873 times
Here's the LH Vent before I started
Here's the LH Vent before I started
left-hand-vent-1.jpg (46.34 KiB) Viewed 2873 times
LH inner skin after
LH inner skin after
lh-inner-panel-after-straightening.jpg (32.64 KiB) Viewed 2873 times
Here's the LH inner skin before
Here's the LH inner skin before
lh-inner-panel.jpg (36.36 KiB) Viewed 2873 times
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nick62
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Post by nick62 »

F#ck me that is REAL dedication! Love your waste not attitude. LOVE your work :)
more betters for goods nicer
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warb
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Post by warb »

nice panel work on tat inner skin... 8)
leighroy
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splitty vents

Post by leighroy »

it's great to see you rebirthing bits !!! if more people did that, ones like us would enjoy seeing more buses at the vw day outs !!!!! great job, keep it up. bet the missus happy about the kitchen work bench :lol: :( [/b]
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whipps
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Post by whipps »

nice work mate. keeping the original patina intact is worth all the effort! just taken those inner vent skins out of my 67', bugger of a job!
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morts
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Post by morts »

:shock: very impessive.....
No matter what happens they can't take you out in the street and shoot you......
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stitching in the vent

Post by GFresh »

Started to stitch in the vent today.

First off measured up the dimensions off the good RH side vent (1.6") about 41mm between vents.

Pinned up the vent section and lined it up at the rear first and tacked it in then lined up the fwd part of the vent, as the fwd part has been sliced with the grinder this had left a gap of about 1 mm, so to fill the gap I used a 2.5mm welding rod with the flux removed and poked it in from behind, this gave me something with a bit more meat to bite into.

I should have the vents all in by tomorrow and will post more pics then :D
Attachments
vent-stitching-in.jpg
vent-stitching-in.jpg (34.27 KiB) Viewed 2787 times
I love the lichen in this pic
I love the lichen in this pic
vent-dimensions.jpg (36.98 KiB) Viewed 2787 times
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