my $10,000 challenge with 61 Panel

Post pics and info of your rides here split windows only

Moderators: warb, Rawdyn, Leroy, byronbus, Tonz Magonz, dmb

Post Reply
headstone
DSKer
Posts: 245
Joined: Mon Oct 26, 2009 10:05 pm
Location: geelong

Post by headstone »

great vid joe keep em coming ,one of the best build threads i have seen
60 panel
User avatar
Tonz Magonz
Mod
Posts: 4085
Joined: Tue May 17, 2005 9:13 pm
Location: Melbourne mostly

Post by Tonz Magonz »

Hi Joe,

looks like your son has already inherited some of your skills..

The super-vw would make a cool front badge on a bigger scale..

Great progress and pics..
Wanted..Barny bits or 60's Supercharger other than Judson
Image
Giobus
DSKer
Posts: 44
Joined: Wed Jan 25, 2006 10:29 pm

Amazing Progress

Post by Giobus »

Hi Joe,

Great progress - you have achieved more in the last few weeks than l have in the last few years!!!

>>Keep it up and get that great bus on the road - before your son wants his projects in the garage.

As he is showing signs of a great craftsman just like his dad.

Giobus
Attachments
Continued - body on the rotissorie sill cut off, chassis still to be 'Z'ed"
Continued - body on the rotissorie sill cut off, chassis still to be 'Z'ed"
truck (480x640) (360x480) (270x360) (225x300).jpg (81.56 KiB) Viewed 2717 times
Shaun's Body drop Hilux <br />Floor cut out, to be refitted 135mm higher! when finished Hilux will stand 1120 ground to top of roof !!
Shaun's Body drop Hilux
Floor cut out, to be refitted 135mm higher! when finished Hilux will stand 1120 ground to top of roof !!
truck 2 (640x478) (2) (480x359) (360x269) (300x224).jpg (83.18 KiB) Viewed 2717 times
User avatar
joeM
DSKer
Posts: 288
Joined: Mon Apr 04, 2011 10:22 pm
Location: Melbourne Vic

Post by joeM »

Thanks everyone for your comments.

Yep my son wants to make an emblem for the bus :)

Giobus, is that your project?

Here is a video on floor removal
[youtube]http://www.youtube.com/watch?v=XuIeapAo2HM[/youtube]

With this video I used the flat head drill bit.
User avatar
splitwannabe
DSKer
Posts: 288
Joined: Wed Oct 13, 2010 8:01 pm
Location: Bargara

Post by splitwannabe »

gone from all those helpfull pictures or how you done stuff to these detailed videos. ima a fan :) know where to come when i get stuck with mine thats for sure. thanks alot!
paul willans
DSKer
Posts: 2081
Joined: Sun Jun 17, 2007 10:04 am
Location: Bowral

Post by paul willans »

those videos are fantastic
clk500 AMG
64 s Notch
57 Boronia Brown bus
59 Pmg ute
62 Beryl Green bus
Giobus
DSKer
Posts: 44
Joined: Wed Jan 25, 2006 10:29 pm

Post by Giobus »

Evening Joe,

>>>Your work is just amazing !!!

Like in 'Trade School' but you know & show what to do.

GREAT WORK

No, the Hilux is my son's car, mine is the 'Wrapped up bus' in the drive way shown in the picture attached.

The other car was our joint project ~ VolksRod - a Hybrid of a Beetle, Type 3, Dodge & a lot of metal shaping that Shaun began his life in the VW clan.

Giobus
Attachments
Here's my bus - in storeage while we finish the Hilux !!!!
Here's my bus - in storeage while we finish the Hilux !!!!
bus in drive.jpg (64.92 KiB) Viewed 2597 times
User avatar
Leroy
DSKer
Posts: 2544
Joined: Thu Jul 05, 2007 11:58 pm
Location: Brisbane (bayside)

Post by Leroy »

Fantastic work Joe!! Mate, you should look into an air chisel. It would make light work of that 8) Loving the video updates :wink:
User avatar
joeM
DSKer
Posts: 288
Joined: Mon Apr 04, 2011 10:22 pm
Location: Melbourne Vic

Post by joeM »

Thanks Leroy

So tonight i had my second class in mig welding.
Damn good fun:)
Takes confidence, timing and hand eye coordination.

So my current challenges are:

The garage needs to be a comfortable environment to work in, and with this Melbourne winter temperature lately, it gets freezing in the garage. This makes it hard to work out there and impossible to paint. I am researching forms of heating. This also means that my makeshift shade cloth door and fly screen door need to be replaced with real doors, and I will need to improve the lighting in there.

In next weeks welding class I want to make a frame that bolts to the van with caster wheels that will allow me to move the van around in the garage. The front should be straight forward as I can bolt something to the six bolting points where the beam goes. But the back will be a little more challenging
Attachments
A butt weld, So this will be an acquired skill when working with thin metal. It took me a few goes not to burn through this 2mm steel, so I can imagine how tricky the body metal will be
A butt weld, So this will be an acquired skill when working with thin metal. It took me a few goes not to burn through this 2mm steel, so I can imagine how tricky the body metal will be
buttWeld.jpg (60.44 KiB) Viewed 2506 times
My first three pass weld, one pass is in the centre corner, second overlapping the bottom and third overlapping the top.
My first three pass weld, one pass is in the centre corner, second overlapping the bottom and third overlapping the top.
3passWeld.jpg (13.38 KiB) Viewed 2506 times
frontWheelArch.jpg
frontWheelArch.jpg (7.51 KiB) Viewed 2506 times
Last edited by joeM on Wed May 11, 2011 11:02 pm, edited 1 time in total.
User avatar
joeM
DSKer
Posts: 288
Joined: Mon Apr 04, 2011 10:22 pm
Location: Melbourne Vic

Post by joeM »

Giobus wrote:
No, the Hilux is my son's car, mine is the 'Wrapped up bus' in the drive way shown in the picture attached.

Giobus
Judging from the weather in your pic, your in Melbourne :)
User avatar
martinigreenbus
DSKer
Posts: 749
Joined: Fri Dec 18, 2009 9:04 pm
Location: Das Wasserende von Springvale Straße

Post by martinigreenbus »

Has the back got spring plates in it still..... If so, your rolling dolly is easy enough, just like a trailer axle...... I'll and get some pics of mine in the next couple of days..... Or pm me your mobile number and I'll mms ya a couple of phone pics Joe :wink:
dawerks
DSKer
Posts: 202
Joined: Fri Feb 04, 2011 3:11 am
Location: Kold Kanada!

Post by dawerks »

joeM wrote:Takes confidence, timing and hand eye coordination.
All the skills you have already in abundance!

As for the rear, maybe this type of rig? 2 casters, 2 pieces of metal, 2 holes

Image
User avatar
joeM
DSKer
Posts: 288
Joined: Mon Apr 04, 2011 10:22 pm
Location: Melbourne Vic

Post by joeM »

Very clever, yes!
User avatar
Tonz Magonz
Mod
Posts: 4085
Joined: Tue May 17, 2005 9:13 pm
Location: Melbourne mostly

Post by Tonz Magonz »

Sorry to hi-jack...

Giobus--
More pics of the volksrod needed..Looks cool.. :)


Great work Joe...
Too cold in the shed...?
Work faster or buy a DSK beanie...Woohoo (Andy) might still have some available..

Cheers Tony
Wanted..Barny bits or 60's Supercharger other than Judson
Image
Giobus
DSKer
Posts: 44
Joined: Wed Jan 25, 2006 10:29 pm

Post by Giobus »

Evening Joe,

Yes in Melburg !!! - photo taken after the storms we had last year.
Actually l'm a neighbour, in Boronia.

>>>This is my heating source - MR SWIGGLE :)

My only struggle is to get into the garage - but after you load him up the garage is warm in 10-15 min


Giobus
Attachments
MR SWIGGLE !!!
MR SWIGGLE !!!
P1080466.JPG (51.58 KiB) Viewed 2404 times
Post Reply