1960 Split Window Resto/Rebuild

Post pics and info of your rides here split windows only

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D-Train
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Re: 1960 Split Window Resto/Rebuild

Post by D-Train »

VRSenator065 wrote:752HP and 684 ft-lb @6,200 rpm!
fuck!

And here I am happy with my 36hp motor with 2 new heads on it. May still only make 28hp.
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VRSenator065
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Re: 1960 Split Window Resto/Rebuild

Post by VRSenator065 »

Very nice that Cooper came around to day and we went through the parts I need. Actually was good speaking to him, it doesn't seem quite so daunting, bit like the Senator, slow and steady wins the race!!

Great to get a good look at the 60 panel Cooper has recently got on the road too, very cool :D
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and "The List"
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and Colins stunning 63 I saw yesterday
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VRSenator065
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Re: 1960 Split Window Resto/Rebuild

Post by VRSenator065 »

BIG day today, Today is BIG!! All the panels from Germany are due to be delivered, woo hoo!! So have moved the MG across to my other shed and cleared out the Senator. And got it up on the lift and gave it a good blow down and inspection. Looks sweet as.

One thing Dad taught me was the importance of a jig in a job like this. In my case I took a lot of time to make the frame I made to move it around dead square and level. It also picks up on the suspension points making sure they are dead plumb. Whilst waiting for the panels that are coming today I thought I would check it since I haven't touched it in a couple of years. Its absolutely spot on, dead true and level. Happy days :yahoo:

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p.s. I just noticed Photobucket has lost all my previous pics, at some stage I will go retrieve them and move them across to Imgur and re post, but might take a while.
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Zimblewinder
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Re: 1960 Split Window Resto/Rebuild

Post by Zimblewinder »

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Wasn't sure what was putting me off in this photo, thought it might have been the humps in the rails ... then I noticed the hairy pink knees :mrgreen:

Geez you could have at least shaved for the pic!

The rest looks like a really great start. Gonna fly when you get the mig warmed up.
March 58 Euro 23.
April 59 Mango
Wanted:
59 crank handle (tick!)
cargo door outer handle 59
two perfect rear floor mats (pretty pretty please!!!)
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VRSenator065
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Re: 1960 Split Window Resto/Rebuild

Post by VRSenator065 »

Lol. I will take.more care next time :D
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VRSenator065
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Re: 1960 Split Window Resto/Rebuild

Post by VRSenator065 »

Woo hoo, the panels have arrived, very exciting to be unpacking them. Have some Christmas duties to attend to over he next couple of days, then can start to get into it again.
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Last edited by VRSenator065 on Sat Dec 28, 2019 2:51 pm, edited 1 time in total.
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63 left hooker
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Re: 1960 Split Window Resto/Rebuild

Post by 63 left hooker »

You're going to have sooooooo much fun there!!!!
61 dc
67 beetle
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VRSenator065
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Re: 1960 Split Window Resto/Rebuild

Post by VRSenator065 »

Really can't wait to get stuck back into it.

So not sure if i should ask this in a separate thread. But looks like using panel adhesive on the floor panels is maybe a good way to go, thoughts on anyone who has done it or is against it?

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MID WEST DUBBER
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Re: 1960 Split Window Resto/Rebuild

Post by MID WEST DUBBER »

That delivery is awesome, looking forward to seeing the updates roll in
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splitthis
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Re: 1960 Split Window Resto/Rebuild

Post by splitthis »

VRSenator065 wrote:Really can't wait to get stuck back into it.

So not sure if i should ask this in a separate thread. But looks like using panel adhesive on the floor panels is maybe a good way to go, thoughts on anyone who has done it or is against it?

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I’m against it but I’m 100% amateur so don’t take my word for it. I’d use panel adhesive for side panels to avoid warping for sure but the floor is easy to weld, won’t warp AND adds structural rigidity to the chassis to the body so I personally would weld. I don’t even like when I see people opt for zig zag plug welds rather than doing the proper 2 welds per rib. Again I have 0 professional experience, I just think the floor is so important structurally why risk it?
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splitthis
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Re: 1960 Split Window Resto/Rebuild

Post by splitthis »

Should have said, very keen to see some updates on this one.
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067DUB
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Re: 1960 Split Window Resto/Rebuild

Post by 067DUB »

Plug weld the floor, it’s a structural member.
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D-Train
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Re: 1960 Split Window Resto/Rebuild

Post by D-Train »

Is that a bus in a box??? Lots of panels!
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VRSenator065
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Re: 1960 Split Window Resto/Rebuild

Post by VRSenator065 »

Looks like welding it is! Thanks all. Can anyone suggest someone's build thread that goes through rebuilding the cargo floor area including the I beams, top hats and front section where the cargo doors close? Just like to read up a bit as a refresher before getting stuck in. Thanks again all.
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Re: 1960 Split Window Resto/Rebuild

Post by ogrule »

Hi
I used panel bond and welding edges - particularly long side panel in particular kept it nice and straight.

There are some good utube video from 3m showing tests where bond is as strong as welding in accident as long as you weld critical points

Also good for the edges that tend to move a bit like windscreen to nose join roof gutters
Cheers
Pete
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