'63 11 window

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vanell
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Re: '63 11 window

Post by vanell »

Stop taking pictures Rusty and glue that roof on, the suspense is killing me! Are you just glueing it on or is there some spot welding going on?
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Shaven
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Re: '63 11 window

Post by Shaven »

Rusty bloody love this thread... now tap that roof on :D
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splitthis
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Re: '63 11 window

Post by splitthis »

vanell wrote: Sun Apr 25, 2021 1:33 pm Stop taking pictures Rusty and glue that roof on, the suspense is killing me! Are you just glueing it on or is there some spot welding going on?

I respectfully disagree with the Wiz, keep the pictures coming......but hurry the fuck up in that roof :lol: . Mate you’re flying, and doing a great job too.
braddick
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Re: '63 11 window

Post by braddick »

Great stuff buddy
Lovin the progress
Wish I could find some weekends to work on my bus and listen to the footy
Keep the pics coming
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MID WEST DUBBER
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Re: '63 11 window

Post by MID WEST DUBBER »

The roof is on! 8)

Really happy with the fit of this new roof. I used a combination of 3M panel bond, spot welds and plugs welds to make it secure.

In place with clamps holding areas that were glued and spot welded...

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Plug welding completed...

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Panel bond after full cure and all welding finished off...

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1958kafer
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Re: '63 11 window

Post by 1958kafer »

Looks fantastic!
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splitthis
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Re: '63 11 window

Post by splitthis »

Amazing! And to think only a few years ago we were chopping up any bus with roof rot! You’ve made it look easy mate.
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D-Train
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Re: '63 11 window

Post by D-Train »

That’s fantastic!! What are u sealing the join to stop water ingress?
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MID WEST DUBBER
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Re: '63 11 window

Post by MID WEST DUBBER »

D-Train wrote: Sat May 01, 2021 9:39 am That’s fantastic!! What are u sealing the join to stop water ingress?
Not 100% sure on what product I will use but I will be seam sealing as much as I can to stop the moisture
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Cam Biscuit
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Re: '63 11 window

Post by Cam Biscuit »

Nice Rusty! Big job nearly done
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rabidkombi
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Re: '63 11 window

Post by rabidkombi »

That's amazing work,that 3M panel bond is great stuff :)
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MID WEST DUBBER
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Re: '63 11 window

Post by MID WEST DUBBER »

Thanks guys, a little bit more progress...

Cargo floor starting to come out. There was steel plate welded over the floor that needed to be removed first so that I could see what I was working with...

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warb
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Re: '63 11 window

Post by warb »

mad, looking forward to this bit!
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Shaven
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Re: '63 11 window

Post by Shaven »

warb wrote: Sun May 09, 2021 9:13 pm mad, looking forward to this bit!
Rusty awesome buddy... now the fun bits. I'm with Ryan. :wink:
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MID WEST DUBBER
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Re: '63 11 window

Post by MID WEST DUBBER »

More work on the cargo floor. Original plan was to try save as much as possible but the i beams, top hats and cross members had been cracked and butchered from work completed many years ago. There was also a step welded to them underneath and the welds had blown holes in the i beams and the decision was made to make a fresh start.

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Previous repairer used bog and fly wire mesh to cover a rust hole...
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Back to the chassis rails...
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