The Mammoth is being reborn

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BUSSBOY
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The Mammoth is being reborn

Post by BUSSBOY »

Well finally work has started on the body in the last few weeks the brakes have had work and motor serviced so today in the sunshine work commenced. First item the left hand front door had a bit of jack the dancer so out with the tools cut and make then weld in. Son (16 year old) asks where I bought the repair panel, their our future!!!!!
Next step is to start on the body which is not as bad as it looks, the problem was that the original builder did not prep the panels befor the filler so after 25 years the filler has cracked and water has entered and as they say the rest is history. The work that was done was excellent all hand welded and has stayed together for the last 25 years, living by the sea. As time goes by I will add more pics.
Attachments
Looks like the rust mice had a good time.
Looks like the rust mice had a good time.
MAMMOTH REPAIR004small.JPG (22.04 KiB) Viewed 5755 times
Patch panel made just needs fitting
Patch panel made just needs fitting
MAMMOTH REPAIR005small.JPG (21.17 KiB) Viewed 5755 times
Door repaired and looks good
Door repaired and looks good
MAMMOTH REPAIR006small.JPG (12.39 KiB) Viewed 5755 times
Next task as most of the panels are suffering from this.
Next task as most of the panels are suffering from this.
MAMMOTH REPAIR003small.JPG (21.94 KiB) Viewed 5755 times
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IN2VWS
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Post by IN2VWS »

Good one Paul, can't wait to see it on the road again.
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warb
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Post by warb »

nice one mate, will follow this one!!
frenzix
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Post by frenzix »

im hanging to see this beast.. good work
muzza72
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Post by muzza72 »

nice work keep the pictures comeing
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kombino
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Post by kombino »

The mammoth rejuvenation. Even the Russians haven't managed that. Love to see it 'in the flesh' one day.
68 lowlight
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BUSSBOY
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Post by BUSSBOY »

Raining today so into the shed for a bit of thermo nuclear metal melting. With the Mammoth the only unmodified panels are the front doors and the upper tailgate all the rest is modified in some way or another. Wider,longer fatter etc. So of with the cargo door, only one on this bus. Of to the local sheetmetal guru for some new folded pieces for the bottom inner and outer, then I make the pieces for the window area, just weld in,easy if you say it quickly, so all day to this point. (The pointy items hanging out the door skin in the last photo are Avdel clamps which are a aerospace item for taking panels on and off easily while you build, basicaly a reusable pop rivet.) So with a bit of luck weld up during week and refit next weekend.
Thanks for the comments guys will try to keep photos coming.
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New sheet metal bottom
New sheet metal bottom
DSC00501small.JPG (19.08 KiB) Viewed 5627 times
Just cut the bottom off
Just cut the bottom off
DSC00498small.JPG (23.87 KiB) Viewed 5627 times
No more mice holes
No more mice holes
DSC00500small.JPG (20.08 KiB) Viewed 5627 times
Metal mice have been a munching
Metal mice have been a munching
DSC00496small.JPG (20.97 KiB) Viewed 5627 times
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beerdoc
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Post by beerdoc »

Great to see others using different methods

Nice work
Cheers Doc

reVOLKS at Geelong
11th /13th Oct 2013

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BUSSBOY
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Post by BUSSBOY »

Well the door turned into a bit off a drama. As there is only a single door in the body the edge had been modified as there is no second door to overlap. So onward and upward. Lots of filler in this vehicle but unfortunately the underlying panels are not in that good condition (Not rusty just damaged). Not that the vehicle is not worthy just that to do a proper job on the body would be costly and take forever. All that is needed on this door know is a rub and recoat but will do this when I do the rest of the body. Just need to buy rubbers any body got any suggestions? Have to stop for a couple of weeks as have a 1957 Chev to finish for a mate. But that gives me some cashola for the bus.
Attachments
Door back on looks okay
Door back on looks okay
CARGO DOOR001small.JPG (16.85 KiB) Viewed 5572 times
New bottom fitted to door
New bottom fitted to door
CARGO DOOR002small.JPG (20.05 KiB) Viewed 5572 times
No more rust hole
No more rust hole
CARGO DOOR003small.JPG (14.93 KiB) Viewed 5572 times
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warb
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Post by warb »

nice updates mate!...
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digyalater1
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Post by digyalater1 »

everything you do this unique ''ONE OF'' is of high importance,to the presivation of the original owner's dream. i think what you are doing to this bus,would put a welcome tear in his eye,and i reakon his son would be proud he sold it to you,''the right person''.
excellent work my friend,and once finished,it will be a crowd puller at any show. i beleive it was well known over there as the ARMADILLO,the name of the MAMMOTH is also very descriptive of what it is.

ONYA CHAMP!!
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BUSSBOY
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Post by BUSSBOY »

Thanks for the nice comments, what i wish to do with the vehicle is what the original owner did, use it as a camper and travel around. It is unique and a split to boot as time progresses all will see it as my wife and I travel around.
Cheers
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BUSSBOY
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Post by BUSSBOY »

Luckily I had a day off today (doesnt happen offten) so into the shed. Work on 57 Chev and make some money or work on the VW, yep you guessed it the vw won. So today was spent ripping out some filler and making things look very ugly. Too far down the track to go back. Found some interesting things the bus is registered as a 1964 model (No body no only VP number) has had fried eggs added and has had semaphores welded up.The body has been made up from many pieces of many kombis so who knows what year it is..
Attachments
Rust around bottom of screeen Some major surgery needed Drivers side not as bad. Two dark patches below wiper are where body was widened
Rust around bottom of screeen Some major surgery needed Drivers side not as bad. Two dark patches below wiper are where body was widened
DSC00546SMALL.JPG (20.06 KiB) Viewed 5451 times
Drivers side rust neer bottom hinge
Drivers side rust neer bottom hinge
DSC00547SMALL.JPG (15.43 KiB) Viewed 5451 times
Fried eggs have been added
Fried eggs have been added
DSC00548SMALL.JPG (11.16 KiB) Viewed 5451 times
Mainly surface rust. Semaphores welded up
Mainly surface rust. Semaphores welded up
DSC00545small.JPG (17.24 KiB) Viewed 5451 times
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brad@busnbug
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Post by brad@busnbug »

This is certainly one to watch. As digyalater said, it's in the right hands. Love yer work. What sort of info do you need re rubbers?
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BUSSBOY
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Post by BUSSBOY »

With the rubbers i am looking for a place to purchase,not after cheapest more so service as i have some unusual requests,I.E I need 3 windsreen rubbers so I can cut and shut to make wider, the white door rubber i need in a continuous length so I can do the cargo door. Got any sugestions at the moment am leaning towards Wolfsburg in hoppers crossing, anybody dealt with them? Thanks for any advise coming.
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