Ratty Split Mission.....Custom Interior

Post pics and info of your rides here split windows only

Moderators: warb, Rawdyn, Leroy, byronbus, Tonz Magonz, dmb

Post Reply
User avatar
SplitPersonality
DSKer
Posts: 657
Joined: Sun Apr 15, 2007 11:04 am
Location: Left at the round-a-bout and up the hill

Post by SplitPersonality »

115 / 70R 15, only 4 inches wide, not for registered vehicles
Pitty you can't ride your motorbike now though :wink:
User avatar
Tonz Magonz
Mod
Posts: 4085
Joined: Tue May 17, 2005 9:13 pm
Location: Melbourne mostly

Post by Tonz Magonz »

Hi GFresh....

Can you tell me where you bought those tyres...?

Perfect.. for a project of mine. :wink:

Keep the pics coming..
Wanted..Barny bits or 60's Supercharger other than Judson
Image
User avatar
GFresh
DSKer
Posts: 1104
Joined: Wed Apr 29, 2009 8:12 pm
Location: Geelong Australia
Contact:

Post by GFresh »

Tonz Magonz wrote:Hi GFresh....

Can you tell me where you bought those tyres...?

Perfect.. for a project of mine. :wink:

Keep the pics coming..
These tyres are space savers out of a SAAB, I am going to use them only while the car is unregistered, the old rags on my bus were CACTUS, I wouldn't use them for cruising around on but if you are up for shits and giggles these babies can be found at most wrecking yards in the boot of old European cars, they come in some other sizes also 125 - 135 etc., I picked them up for $40 each.
User avatar
Tonz Magonz
Mod
Posts: 4085
Joined: Tue May 17, 2005 9:13 pm
Location: Melbourne mostly

Post by Tonz Magonz »

Thanks..
Had the same idea to use them on a non-registered splittie..although may be ok for a while longer, considering I wouldnt be exceeding their 80kmh
speed limit rating..
Wanted..Barny bits or 60's Supercharger other than Judson
Image
User avatar
GFresh
DSKer
Posts: 1104
Joined: Wed Apr 29, 2009 8:12 pm
Location: Geelong Australia
Contact:

picked up an 1800

Post by GFresh »

Hey all, I have picked up an 1800 for the old girl and have a question for you dub gurus out there, it may seem like an obvious one but I haven't come across it before, just looking at what combonation I need for my clutch set up if I am going to fit the 1800 type 4 engine into the original box, from what I have worked out so far the flywheel is slightly larger than the original so I may need to enlarge the bell housing, the ring gear has a different ratio to the original 1200 6 volt starter combo, but I have a 12 volt starter which I think has the corect pinion set up so I should be on a winner there, also do I need to change the fork on the box to get the correct throw out for my thrust bearing to pressure plate?

One other thing, if I am going to fit a straight axle swing box set up can I use the original box and fit axles off another swing axle box like a type 3, are these the correct length?.. most of my work has always been with beetles or type 3's, I've done stuff all on splits

I have done some research on this but to no avail, any help would be appreciated Thanks,
User avatar
mainebugs
DSKer
Posts: 176
Joined: Fri Oct 31, 2008 11:46 pm
Location: Yapeen, Central Vic

Post by mainebugs »

should be able to just put a 6v flywheel on it but im not sure :)
User avatar
GFresh
DSKer
Posts: 1104
Joined: Wed Apr 29, 2009 8:12 pm
Location: Geelong Australia
Contact:

Post by GFresh »

The type 4 config has a 5 bolt mount for the flywheel as aposed to the 1 large mount bolt for type 1 and 3 arrangement
User avatar
FrankenCab
DSKer
Posts: 3528
Joined: Wed Apr 18, 2007 8:55 pm

Post by FrankenCab »

215mm clutch flywheel which is what should have on the 1800. if that dont fit grinder out with a flapper disc . you will also need the conversion starter bush to put in the bellhousing so a 12v starter can be used , and the throw out bearing will have to be changed mmm might be able to use 1500 beetle one .
I've just done the straight axle conversion into my split and drives pretty good . i used 1500 beetle box which has the long axle long spline , short cast ends n bearing caps out of early beetle and had to extend axle tubes using the ones of the 1500 beetle box i think its 22mm? will check. you will then need to use 64 on handbrake cables with 75mm extensions into the drums which I've used type 3 wide 5 drums. And cut spring plates to match bug,type 3 springplate shape and notch springplates so they dont bottom out. Also swap out nose cone and hockey stick off your split box. there easy. Oh and reposition brake pipe brackets on axle tubes.
Attachments
IMG_0657.JPG
IMG_0657.JPG (58.5 KiB) Viewed 4676 times
User avatar
GFresh
DSKer
Posts: 1104
Joined: Wed Apr 29, 2009 8:12 pm
Location: Geelong Australia
Contact:

Post by GFresh »

FrankenCab wrote:215mm clutch flywheel which is what should have on the 1800. if that dont fit grinder out with a flapper disc . you will also need the conversion starter bush to put in the bellhousing so a 12v starter can be used , and the throw out bearing will have to be changed mmm might be able to use 1500 beetle one .
I've just done the straight axle conversion into my split and drives pretty good . i used 1500 beetle box which has the long axle long spline , short cast ends n bearing caps out of early beetle and had to extend axle tubes using the ones of the 1500 beetle box i think its 22mm? will check. you will then need to use 64 on handbrake cables with 75mm extensions into the drums which I've used type 3 wide 5 drums. And cut spring plates to match bug,type 3 springplate shape and notch springplates so they dont bottom out. Also swap out nose cone and hockey stick off your split box. there easy. Oh and reposition brake pipe brackets on axle tubes.
great post mate, lots of juicy info for me to fester on, much thanks, do you know if I have to change the fork or is the old one ok to use?
User avatar
FrankenCab
DSKer
Posts: 3528
Joined: Wed Apr 18, 2007 8:55 pm

Post by FrankenCab »

think there is an upgrade kit for the clutch fork so you can use the later style or modify the arms to match kombi late beetle, type 3
User avatar
GFresh
DSKer
Posts: 1104
Joined: Wed Apr 29, 2009 8:12 pm
Location: Geelong Australia
Contact:

more pics

Post by GFresh »

Been doing some work on the front end, bit rusty after sitting for some time
Attachments
rusty front brakes
rusty front brakes
001.JPG (37.28 KiB) Viewed 4608 times
002.JPG
002.JPG (44.87 KiB) Viewed 4608 times
setting up for drop spindals
setting up for drop spindals
025.JPG (35.58 KiB) Viewed 4608 times
One stripped
One stripped
026.JPG (29.88 KiB) Viewed 4608 times
cap still in
cap still in
027.JPG (30.38 KiB) Viewed 4608 times
a couple of bangs on the hammer and out she came
a couple of bangs on the hammer and out she came
028.JPG (34.5 KiB) Viewed 4608 times
the new set up trial
the new set up trial
029.JPG (33.29 KiB) Viewed 4608 times
not much clearence when flipped over so need to take out some metal
not much clearence when flipped over so need to take out some metal
030.JPG (26.31 KiB) Viewed 4608 times
after tidy up
after tidy up
033.JPG (42.08 KiB) Viewed 4608 times
new end cap using a washer
new end cap using a washer
032.JPG (35.49 KiB) Viewed 4608 times
User avatar
GFresh
DSKer
Posts: 1104
Joined: Wed Apr 29, 2009 8:12 pm
Location: Geelong Australia
Contact:

dropped spindals

Post by GFresh »

dropped spindals
Attachments
new set up versus old set up
new set up versus old set up
031.JPG (33.88 KiB) Viewed 4607 times
User avatar
kombi1976
DSKer
Posts: 3744
Joined: Thu Jan 25, 2007 2:59 pm
Location: Southern Tablelands

Post by kombi1976 »

Good work, GFresh.
Keep on keeping on.
You might even make Old Bar at this rate.
Cheers & God Bless

'62 Beetle
'62 Panel project
'67 Panel
User avatar
GFresh
DSKer
Posts: 1104
Joined: Wed Apr 29, 2009 8:12 pm
Location: Geelong Australia
Contact:

some pics of narrowing the beam 2" and adding beam adju

Post by GFresh »

some pics of narrowing the beam 2" and adding beam adjusters
with dropped spindals, beam adjusters and lower profile on the front it should come down about 10 inches, should be interesting
Attachments
beam all stripped
beam all stripped
007.JPG (34.79 KiB) Viewed 4562 times
User avatar
GFresh
DSKer
Posts: 1104
Joined: Wed Apr 29, 2009 8:12 pm
Location: Geelong Australia
Contact:

beam narrowed and adjusters

Post by GFresh »

beam narrowed and adjusters, thanks to Burnie for the adjusters, really good quality engineering on these, highly recomend picking up a set if you want to drop your bus :lol:
Attachments
adjusters ready for welding
adjusters ready for welding
025.JPG (37.44 KiB) Viewed 4554 times
almost finished
almost finished
024.JPG (37.49 KiB) Viewed 4554 times
drilling out the dimples to free up the centre spring pack locator
drilling out the dimples to free up the centre spring pack locator
023.JPG (38.62 KiB) Viewed 4554 times
on each tube there are three dimples pressed into the tube to lock the locator
on each tube there are three dimples pressed into the tube to lock the locator
022.JPG (29.13 KiB) Viewed 4554 times
removing the steering knuckle mount to access the lock dimples
removing the steering knuckle mount to access the lock dimples
021.JPG (35.92 KiB) Viewed 4554 times
bush now pressed in just over 1 inch
bush now pressed in just over 1 inch
006.JPG (36.07 KiB) Viewed 4554 times
using the seal installer to push in the bush 1 inch
using the seal installer to push in the bush 1 inch
014.JPG (42.63 KiB) Viewed 4554 times
The installer fits nicely into the bush
The installer fits nicely into the bush
013.JPG (36.92 KiB) Viewed 4554 times
used a stepped seal installer to prevent the bush from mushrooming when being tapped in
used a stepped seal installer to prevent the bush from mushrooming when being tapped in
012.JPG (33.33 KiB) Viewed 4554 times
here's the 1 inch of tube that protudes out past the pressed mount ready for removal, just need to tap in the bushes
here's the 1 inch of tube that protudes out past the pressed mount ready for removal, just need to tap in the bushes
009.JPG (39.24 KiB) Viewed 4554 times
Post Reply